…what would’ve happened if Coach and I hadn’t wandered down to Cape Cod last summer and found some old shutters on the side of the road. Seriously! On a beautiful, sunny Sunday afternoon, we were driving down the Old King’s Highway, or Rte 6A, for some antique shopping and ocean viewing. All of a sudden we spotted some old, weathered, beautiful pastel shutters on the side of the road. patio map So Coach pulls over and tells me to get out and grab them! Which I did, but only after looking at all of the surrounding homes to ensure that a strong wind hadn’t just blown them off and the owners were set to retrieve them.

Old House

All clear! So I threw them in the CRV and off we went, but not very far before I noticed the strong oceany, mildew, rotten seaweedy kind of smell emanating from the back seat. Yuck! But we brought them home, along with some others that a shopkeeper gave us-yup, it was just that kind of day. So I soaked them in bleach, mildew remover, sanded them, washed them again, then laid them out in the sun for weeks. As the summer wore on, the stench slowly dissipated as I anxiously awaited the opportunity to use them in some special project. Fast forward to last weekend’s patio table project. We had scooped this topless table at a yard sale, realizing that I would have to create a new top for it.     patio table

My first thought was to use this old rain barrel- the staves were old and beautifully weathered, and unlike the shutter slats, were smell-free.

Antique Barrel

However, after spending hours deconstructing it, I discovered that 1. old barrel wood is really brittle and 2.old barrel staves are curved, which makes for a precarious perch for a cup of coffee.

Old Barrel Staves

The Plan B inspiration hit me at 4:30 am- the cleaned, pastel shutter slats would be perfect! So here’s my how-to:

1. Cut out a round piece of pressure treated plywood for the base in the size you want for the table top.

patio plywood

2. Arrange the slats in a pleasing “patchwork quilt” style pattern.

patio pattern

3. Glue, then nail the slats to the top of the plywood circle. I used this little sharpshooter- it shoots tiny little brads that are almost invisible.

patio sharpshooter

4. Flip the top over, then using a jigsaw, trim all of the excess wood away to create a perfect round. Well, not exactly perfect. I’m working on my sawing skills : ). Then flip it back over and

patio jigsaw

sand the top and the edges until smooth and even. Stain the bottom and sides.

patio top cut

6. Finish sides with black spray painted hanging strapping stuff with little black tacks.

patio tacks

Patio set strapping

I had High Heat paint so that’s what I used, but unless you are planning on using this as a fire pit, I think regular Krylon will do the trick.

patio black strapping

7. Spray the entire surface with matte clear acrylic finish. Allow to dry, then finish with a coat of Annie Sloan Soft Wax on top and sides, both the wood and the metal. Place on your patio for all to admire and enjoy!

Patio Set finished

OR

9. Set it up in your booth for the Vintage Thymes Monthly Market coming this weekend! This one’s for sale : )

patio booth

So see, if we had never wandered to the Cape that day, I never would have scooped those shutters and created this beautiful table and chairs and offered it to you! Now, does anyone need a box of cut up antique barrel staves? Happy wandering Wednesday everyone! Susan


0 comments


  • jocieopc July 26, 2013 at 11:07

    very cool. Sharing on FB now. Thanks for linking up for Habitat!

    REPLY


    1. countrydesignhome July 26, 2013 at 12:26

      Thanks! I love doing projects like this one!

      REPLY


  • Junk ‘n History – Country Design Home July 26, 2013 at 06:59

    […] Over the past year, I have researched and blogged about so many topics, including some of my favorite DIY projects like my shutter slat table […]

    REPLY


  • Tami Pautler May 09, 2013 at 12:36

    I was not sure where u were going with this. But, I love it!

    REPLY


  • Anonymous May 08, 2013 at 19:54

    Beautiful work Sue!

    REPLY


  • Nancy Granese May 08, 2013 at 19:34

    Just beautiful!!!

    REPLY


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Inspired. Vintage. Rustic. Country Design...in the suburbs. Because you don't have to live on a farm to create a warm and inviting country-styled home. Follow my DIY junkin' journey as I give tips of the trades and inspired fresh country design ideas to create your own Country Design Home.
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